Machining production
Atommash machining production is equipped with a wide range of modern milling, boring, vertical lathes, lathes, as well as deep drilling machines. To speed up machining of items and reduce the production time of the key reactor island equipment, machines of the plant were modernized.
On machines, large-sized shells are machined, deep boring of holes is carried out, threads are cut by thread milling, holes are drilled and bored in spherical top heads, primary circuit collectors.
Equipment
Horizontal milling and boring machine
| Description | The unique high-performance CNC machine is used for drilling, milling, boring and reaming of flat and curved surfaces. It allows to make threaded holes designed to connect the reactor vessel with its top head. |
| Main characteristics |
Horizontal rack travel: up to 24,500 mm
Vertical stroke: up to 4,500 mm Maximum spindle overhang: 3,000 mm Dimensions of slab flooring: 24,000 x 7,200 mm Table faceplate diameter: 5,000 mm
|
Bridge-type turning and boring lathe with a transverse sliding table
| Description | The plant is designed to machine parts weighing up to 400 tons, up to 7,800 mm high and up to 10,500 mm in diameter. Equipped with a CNC system, it allows you to quickly switch between processing conditions and significantly automatize the work cycle. |
| Main characteristics |
Table faceplate diameter: 8,000 mm
Table travel (adjusting): 6500 mm Maximum turning diameter without side support: 10,500 mm Maximum working height: 7,800 mm Table load capacity: 400 t
|
Vertical lathes
| Description | Automated lathes are designed for efficient turning of parts of various sizes, including large-sized parts with a diameter of up to 6,500 mm and a height of up to 5,000 mm. The design of the spindle assembly ensures continuous operation at high feed rates under axial and radial loads. |
| Main characteristics |
The largest processing diameter: 6 500 mm
Maximum working height: 5,000 mm Load capacity: 250 t
|
Deep drilling machines
| Description | Two-column three-spindle machines with a working area of 6.000 x 4.300 mm are used for drilling tube sheets. The maximum drilling diameter is 65 mm, the maximum depth is 1.100 mm. Computer numerical control (CNC) helps to achieve high quality boring holes. |
| Main characteristics |
Horizontal rack travel: up to 6,000 mm
Headstock vertical travel: 3,500 mm Number of spindles: 3 pcs. Horizontal travel of the spindle assembly: 1,100 mm
|
Horizontal milling and boring machine
| Description | Automated machine carries out drilling, boring, milling and reaming of blanks in two and three planes, and is also used for thread milling by interpolation. The machine consists of two working legs and is equipped with a rotary table with a positioning accuracy of 0.02 mm and provides high quality deep hole processing. |
| Main characteristics |
Maximum spindle speed: 1,600 rpm
Boring spindle diameter: 225 mm Spindle control speeds: 0.1 - 1,600 rpm Table faceplate diameter: 7,000 mm Trolley travel: 5,000 mm Table load capacity: 500 t
|
Production Capabilities
600 tons
Maximum workpiece weight
36 x 7.5 m
Maximum dimensions of the workpiece
65 mm
Maximum drilling diameter
1 100 mm
Maximum drilling depth
The capacities of the machining production of the Atommash plant ensure the preparation of oversized blanks for subsequent installation in the manufacture of equipment for nuclear power plants and oil refineries, as well as pipeline fittings for petrochemical industry enterprises. Machine tools are regularly upgraded to improve productivity and quality of product processing.
